JEC Composites Magazine editorial team produces three times a year special issues on top of the regular issues of the magazine.
- Every first quarter: the JEC Composites Observer
Written in collaboration with Estin & Co, it is the annual barometer of the composites industry, which provides a forecast growth up to the five coming years. This publication seeks to give an ample perspective and outlook of the industry for the next five years using graphs, key figures, market dynamics, and insights to illustrate the state of composites globally.
- Every spring: the JEC Composites Innovation Report
From raw materials to disruptive manufacturing processes, the Innovation Report showcases the most striking advances of the year unveiled at JEC World, offering a comprehensive panorama of a fast-evolving global industry.
- Every autumn: the JEC Composites Sustainability Report
Compiling highlights about the part composite materials are playing in creating the sustainable European economy of the future. The purpose of this annual work, rather than results, which quickly become obsolete, is to give examples of approaches contributing to and moving towards sustainability.
In the past, JEC published special issues about end users industries such as smarter cities, mobility, sports, health, and leisure, all these issues being available to all JEC Composites Magazine subscribers.
INTRODUCTION
Responding to the challenge of sustainability: Innovation along the composites industry chain
Welcome to the JEC Composites Sustainability Report 2022, a collection of articles on the latest developments in making sustainability a reality in composites. Historically, composite parts have...
I. CONTEXT
ABOUT EUROPEAN CONFEDERATION OF FLAX & HEMP l CELC
The European Confederation of Flax and Hemp l CELC is the only European agro-industrial organization federating all the stages of production and transformation of flax and hemp. Founded in 1951, it is...
Composites and hydrogen, working together for a low-carbon economy
Whether in hydrogen production, storage or conversion to electricity, composites are ever-present on this very promising market. In certain applications, they even have no direct competition—at least...
How AI and the IIoT can improve manufacturing sustainability
Across the world, consumers and governments are calling for companies to become environmentally sustainable and achieve net zero emissions. A combination of government regulations and public opinion...
COMAC displays its ambitions in both conventional and green aviation industries
Over the next decades, China will ultimately establish a conventional aviation industry. Meanwhile, the country can overtake its Western counterparts in developing the green aircraft of the future,...
The reality of natural fibre markets and research paving the way to valorization
Flax, hemp and other natural fibres are part of the solution for the transition towards sustainable development. Their variety provides new properties that make them stand out from the crowd. And yet,...
The importance of lightweight construction for the automotive industry
In Europe, one third of the GFRP materials produced is used in the transport sector. According to the 16th Composites Market Survey by Composites Germany, the future of the sector appears positive...
Mobility is undergoing an evolutionary change – steadily greener and smarter
In December 2020, the European Commission presented its Sustainable and Smart Mobility Strategy. With an action plan of 82 initiatives in ten key areas for action, the Commission intends to put the...
“Boeing pioneered a path for aerospace-grade composite recycling”
The year 2020 encountered much turbulence as the aeronautics industry was hit full-on by the health crisis related to COVID-19. A major global phenomenon, this crisis was also the opportunity for...
Validated data tools for life cycle analysis in natural fibre composites
The European Confederation of Flax and Hemp l CELC represents over 10,000 European companies throughout the value chain and is dedicated to highlighting the advantages provided by renewable fibres....
Fibre materials from Teijin for sustainability
Global activities to reduce greenhouse gas emissions, to improve safety and security of people and to promote circularity provide chances and risks for high-performance fibre suppliers. These fibres...
“We would like to help the composites industry in selecting the best options from a technical, economic and environmental perspective.”
AOC Resins is one of the leading suppliers of polyester and vinyl ester resins and gel-coats to the composites industry. This interview explains how their approach and strategy to sustainability has...
EuCIA highlights opportunities for composites under EU Green Deal energy strategies and solutions for recyclability of composites
Under the European Green Deal the European Commission has set out a number of strategies that support its ambition of making the EU climate neutral in 2050, many of which could drive growth in the use...
Circularity of composites: bringing together experts from across the value chain
On 27 June 2021, SMEs, end-users, manufacturers, research institutions and industry associations discussed the legal, economic, and technological challenges and next steps for the circularity of...
II. CONCEPTION AND RAW MATERIALS
II. Conception and Raw Materials
This second section includes twelve articles focused first on how the conception or design of composites and secondly on how sustainable raw material developments affect the sustainability of...
Circular composites by design: the role designers play in redesigning composite products for a circular economy
As society and industry move towards a more sustainability-focused future, it is becoming more common and, ultimately, more necessary for designers to use strategies that embrace circularity. Inspired...
Competitive and sustainable thermoplastic composites for automotive applications
Tecnalia developed different competitive technologies based on recyclable thermoplastics such as T-RTM (with very low-cost raw materials) or tape laying and forming based on unidirectional...
RAMSSES: lightweighting ships for a cleaner environment
The RAMSSES project shows practically how composite materials can be used to reduce weight in shipbuilding. The project also gives suggestions to further develop relevant rules and regulations,...
Commercialising the first textile palm fibres and reinforcements (PalmFil®)
VALORIZEN R&I center in Egypt is aiming to pilot, scaleup and commercialize the world’s first high-performance fibres and reinforcements extracted from the by-products of date palm pruning, such as...
Commercial bio-based resins for composites
With a surge in interest driven by the rising environmental consciousness, the range of commercial bio-based resins is expanding on both the thermosetting and thermoplastic fronts. Here is a quick...
Flax fibre reinforcements for the composite sector – current state-of-the-art offerings
Natural fibres such as European Flax®, the European Confederation of Flax and Hemp (CELC) brand of fully traceable premium quality flax fibre responsibly grown in France, Belgium and the Netherlands,...
The Green Nacelle: pioneering natural-fibre composites in wind energy
Summer 2021 provided a landmark moment for the development and application of natural-fibre composites (NFC) in wind energy as the 7.3m Green Nacelle was placed on top of its tower in Rotterdam, and...
Reducing the carbon footprint of composites
Sustainable production processes and more climate-friendly products, based on low-CO2 renewable raw materials, must play a key role if we have any chance of meeting the EU’s goal of achieving a...
Sustainable, multifunctional hemp-based structural composites
SSUCHY is a European research and innovation project (H2020 – BBI JU) that develops fully bio-based composites with improved functionalities for the automotive, aeronautics, and audio/electronics...
PUGreen: a new bio-resin concept for composites processing
Purcom Química (Brazil), G12 Innovation (Brazil) and Composite Integrity - the composites branch of the Institut de Soudure Group (France) have developed a vegetable polyurethane (PU) resin compatible...
Building a more sustainable composite future
Cobra International follows its continuous improvement programmes and latest concepts with one objective: thinking for more sustainable composites. Thus, the company’s work highlights its absolute...
Why healable composites are key to sustainability
In Europe, one third of the GFRP materials produced is used in the transport sector. CompPair has developed a new composite material able to repair itself that has an improved propensity for...
III. PRODUCTION & WASTE
III. Production & Waste
This third section covers the sustainability aspects of production processes and waste reduction. The six articles presented here all look at composite manufacturing processes that reduce waste. The...
New solutions for hydrogen pressure vessel manufacturers
Huntsman Advanced Materials offers innovative solutions that support manufacturers in the design and production of composite pressure vessels for hydrogen storage and transportation. This includes...
Sustainable composite H2 tanks: 15% material savings by automated dome reinforcements
Composite pressure vessels are the key storage system for hydrogen-powered mobility. Automation specialist Cevotec has developed an industrial solution that, in combination with the established...
Sustainable fibre metal laminates for building & infrastructure
In the building and infrastructure sector, the demand for sustainable materials is ever increasing, just like in other value-creating industries. Sustainable construction materials should be made from...
“Zero waste is the motto of our production process”
Coatyarn s.r.l. was born as Expotex s.r.l.’s sister company, the latest being already well known in the technical textile field for over 30 years. Its young and dynamic team takes team in the research...
Industrialization of the composites infusion moulding process
The Conference Of the Parties (COP26) in Glasgow last year considered how we might limit global warming driving climate change. The light-weighting of transport structures and systems that is possible...
Targeting carbon neutrality
New engineering thermoplastic compounds with pre-consumer recycled glass fibre content accelerate the transition to circularity. SABIC has extended its offering of custom engineered thermoplastic...
IV. RECYCLING & RECOVERY
IV. Recycling & Recovery
This fourth section covers the topic of recycling along the composites industrial chain. The articles are grouped in four sub-sections. The first sub-section covers general aspects of recycling and...
“All companies can join in and adopt a positive process”
The carbon fibre recycling sector is getting organised, and Recycling Carbon is the proof! Its members form a network that unites institutions, manufacturers and investors around a shared...
A new generation of sustainable bidirectional fabrics
Blackfabric developed a bidirectional fabric made of 100%-recycled carbon fibres from pyrolysis recycling processes combined with thermoplastic fibres in a commingled yarn, resulting in a...
Development of rPET honeycomb core
Dr Jochen Plfug, CEO of EconCore, has witnessed the challenges of sustainable development and an increase in demand for sustainable materials within the composites industry first-hand over recent...
Zero-emission blade recycling
The wind energy sector and other fibreglass users are desperately looking for sustainable recycling solutions for their end-of-life products. Enter a new player: Continuum intends to revolutionise the...
VESO Concept: life cycle assessment of the MANIFICA project
VESO Concept, a company committed to sustainable development, has begun a new era in its continuing growth. In addition to designing and developing bio-based composites for the mobility sector, they...
Composites vs. sustainable development: how to reconcile them?
Cetim, the French technical centre for mechanical industry, and its associated centres, are major players who are bringing the benefits of innovation to business. The Group operates at all stages of...
End-of-life solutions for biocomposites: the ELIOT Project
Bio-FRPs (fibre-reinforced polymers) with natural fibres as reinforcement and resins from renewable sources (see Figure 1) are increasingly being used in industries such as aviation, building and...
Sustainability and materials recycling in the marine industry: what’s new?
In the last twenty years, the issues related to environmental sustainability, recycling and reuse of materials used for nautical construction, among others, have been increasingly subject to attention...
V. APPLICATIONS
V. Applications
The fifth section covers the topic of sustainability within composite applications and in four sub-sections contains articles related to four application areas namely Auto & Truck, Wind Energy, Marine...
European flax and hemp fibres power a sustainable future in automotive
Automotive manufacturers are constantly evolving their vehicle technology and their manufacturing processes in order to have less impact on our environment, with a myriad of potential opportunities...
lnteresting approach to making global shipping more sustainable
Global shipping accounts for about 3% of total greenhouse gas emissions. Like in any other sector, voices requesting to increase efforts for higher energy savings are growing louder. Airborne is...
Natural fibre composites enable boat builders and designers to reduce environmental impact of vessels
Ever since mankind’s curiosity to explore the oceans started the search for boatbuilding materials, natural materials and fibres have been a staple part of marine craft construction. From ropes and...
“Composite materials are ideally suited to produce such complex shaped parts”
Australia, who harnesses extensively the energy from its largest waterways, innovates with company Kinetic NRG. It has introduced a model for a microturbine that allows weaker energy sources to be...
Second life for carbon fibres – electrical functionalised composites
The amount of carbon fibre waste in 2032 will roughly correspond to today's annual production of virgin carbon fibres. rCFRPs based on recycled carbon fibres are suitable for use as semi-structural...
New bio-based composite successfully used
The GMC® (Green Moulding Compound) composite material offers both eco-sustainability and good mechanical properties. Extensive testing made it possible to develop a solution for the Hedera domestic...
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